initial commit

README.md

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+# Infinite WiFi Portal
+
+This repository contains the resources used for creating the Infinite WiFi Portal hardware.
+
+Todo: add PCB resources, laser cutting resources, weights and times
+
+<br />
+
+## Assembly Breakdown
+
+![case_exploded](images/case_parts_rev2.png)
+
+#### 1. Outer Case
+- Fabrication Method: FFF
+- Material: PETG
+- Color: Various
+- Weight: ~24-29g
+- Estimated print time: ~2-3 hours/ea
+
+#### 2. Upper Acrylic
+- Fabrication Method: CO2 laser
+- Material: 3mm acrylic
+- Color: Iridescent coated
+- Weight: tbd
+- Estimated cut time: 20 seconds/ea
+
+#### 3. Upper Isolator
+- Fabrication Method: FFF
+- Material: PETG
+- Color: Matte Black
+- Weight: tbd
+- Estimated print time: tbd
+
+#### 4. LED Ring PCB
+- Assembled by PCB fab
+- 2 layer board
+- Single layer load
+
+#### 5. Lower Isolator
+- Fabrication Method: FFF
+- Material: PETG
+- Color: Matte Black
+- Weight: tbd
+- Estimated print time: tbd
+
+#### 6. Lower Acrylic
+- Fabrication Method: CO2 laser
+- Material: 3mm acrylic
+- Color: Iridescent coated
+- Weight: tbd
+- Estimated cut time: 50 seconds
+
+#### 7. Main PCB
+- Assembled by PCB fab
+- 2 layer board
+- Two layer load (top and bottom)
+
+#### 8. LED Array Grid / Acrylic Curver
+- Fabrication Method: FFF
+- Material: ABS
+- Color: Black
+- Weight: tbd
+- Estimated print time: ~5 minutes/ea
+
+#### 9. Lid (not pictured)
+- Fabrication Method: FFF
+- Material: PETG
+- Color: Various
+- Weight: tbd
+- Estimated print time: ~15 minutes/ea
+
+#### 10. Hanger (not pictured)
+- Fabrication Method: CO2 laser
+- Material: 3mm acrylic
+- Color: Clear
+- Weight: tbd
+- Estimated cut time: 20 seconds
+    
+
+## Additional Hardware
+
+- Lower Acrylic attached to Main PCB using 3x M2.5x5 Phillips screws, 3x M2.5 nuts, 3x M2.5x1 nylon spacer washers
+- Hanger attached to Outer Case with 2x M3x5 or M3x6 flat head machine screws, screwed into M3x3x5 brass heat set inserts
+
+
+## Fabrication equipment used
+
+FFF 3D Printers:
+
+- 3x Neptune 4 / 4 Pro (production)
+- Bambu Lab X1 Carbon (prototyping)
+- Bambu Lab A1 mini (prototyping)
+
+Laser Cutting:
+
+- true's China 5070 80W
+
+PCB:
+
+- Fabbed and assembled by a PCB house

step/i_mirror_REV8_3_iso_top_taller.stp

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