2024-08-05 11:58:15 -07:00
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# Infinite WiFi Portal
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This repository contains the resources used for creating the Infinite WiFi Portal hardware.
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Todo: add PCB resources, laser cutting resources, weights and times
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<br />
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## Assembly Breakdown
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2024-08-05 11:59:12 -07:00
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2024-08-05 11:58:15 -07:00
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#### 1. Outer Case
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- Fabrication Method: FFF
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- Material: PETG
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- Color: Various
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- Weight: ~24-29g
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- Estimated print time: ~2-3 hours/ea
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#### 2. Upper Acrylic
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- Fabrication Method: CO2 laser
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- Material: 3mm acrylic
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- Color: Iridescent coated
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- Weight: tbd
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- Estimated cut time: 20 seconds/ea
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#### 3. Upper Isolator
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- Fabrication Method: FFF
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- Material: PETG
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- Color: Matte Black
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- Weight: tbd
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- Estimated print time: tbd
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#### 4. LED Ring PCB
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- Assembled by PCB fab
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- 2 layer board
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- Single layer load
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#### 5. Lower Isolator
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- Fabrication Method: FFF
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- Material: PETG
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- Color: Matte Black
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- Weight: tbd
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- Estimated print time: tbd
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#### 6. Lower Acrylic
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- Fabrication Method: CO2 laser
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- Material: 3mm acrylic
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- Color: Iridescent coated
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- Weight: tbd
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- Estimated cut time: 50 seconds
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#### 7. Main PCB
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- Assembled by PCB fab
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- 2 layer board
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- Two layer load (top and bottom)
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#### 8. LED Array Grid / Acrylic Curver
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- Fabrication Method: FFF
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- Material: ABS
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- Color: Black
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- Weight: tbd
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- Estimated print time: ~5 minutes/ea
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#### 9. Lid (not pictured)
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- Fabrication Method: FFF
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- Material: PETG
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- Color: Various
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- Weight: tbd
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- Estimated print time: ~15 minutes/ea
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#### 10. Hanger (not pictured)
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- Fabrication Method: CO2 laser
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- Material: 3mm acrylic
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- Color: Clear
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- Weight: tbd
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- Estimated cut time: 20 seconds
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## Additional Hardware
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- Lower Acrylic attached to Main PCB using 3x M2.5x5 Phillips screws, 3x M2.5 nuts, 3x M2.5x1 nylon spacer washers
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- Hanger attached to Outer Case with 2x M3x5 or M3x6 flat head machine screws, screwed into M3x3x5 brass heat set inserts
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## Fabrication equipment used
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FFF 3D Printers:
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- 3x Neptune 4 / 4 Pro (production)
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- Bambu Lab X1 Carbon (prototyping)
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- Bambu Lab A1 mini (prototyping)
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Laser Cutting:
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- true's China 5070 80W
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PCB:
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- Fabbed and assembled by a PCB house
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